I welded on some legs to make a frame and some casters to the frame so the whole thing will roll. Our Build With Us Online Course is now available! They give off toxic zinc fumes when heated. Building A Custom Reverse Flow Smoker Well After many years of searching for an old empty propane tank to build my new smoker, I finally found one. Pure wood has higher BTU (heat energy) than charcoal or briquettes, so even a small fire will produce enough heat. I decided to have my reverse flow plate 4" below my grate so i found the center line at the end of the tank and marked a line for my cut for the firebox. You can add a grilling pan to some offset smokers, such as our SQ36 offset smoker and reverse flow tank smokers, to turn them into a direct heat grill. The fire basket is where the hot coals will sit. Many commercial smokers have a smoke stack that is too thin and/or too short if you ask me. Most smoke stacks are located at the very top of one end of the food chamber. Takes practice but it is worth it! The parts for this build are from a combination from recycled and new metal. we also hope this image of Reverse Flow Offset Smoker Plans Building A Reverse Flow Smoker Bbq can be useful for you. The belairdirect blog has a simple guide to assembling a Flower Pot Smoker, and you can watch them building it in real-time on YouTube. This allows the meat to be bathed in the smoke and keeps direct heat off the meaty goodness. I made sure to oversize it a bit so I wouldn't have a problem maintaining the temperature during a cook. The kettle is probably the most common grill in many households. That depends If the stack is too long, the draft is too strong, meaning you get zero smoke flavor. The one material to steer clear of is galvanized steel. I've got a reverse flow pit we developed a few years ago. The smokers you buy at Walmart or the hardware store will typically be of thin steel.and you will have a hard time maintaining the temperature, although they do work if you only smoke a few times a year. I'm actually in process of building a 100 gallon air tank into a reverse flow on a trailer. CLICK HERE TO GET A FREE QUOTE! Jun 28, 2016 - Discover the magic of the internet at Imgur, a community powered entertainment destination. This is how the Big Green Egg works, a great kamado style grill. This is the "red pill" deep dive into everything you need to know about barbecue. Thanks, this is great information and is not exactly what I have been finding other places. Small tanks shaped how I want are like unicorn horns around my area. Regular steel is by far the most common material. Only for the first burn, get it hot, real hot. ‘Offset’ means the fire is offset, typically sideways, so you get the indirect heat setup that is key to barbecue. A good friend of mine said he had an old 135 gallon propane tank from a cabin upâ¦ A clean burning fire requires good draught, which is accomplished with an appropriately sized smoke stack. The size of the smoke stack is governed by how much natural draught you want. Then old computer cases make good fire boxes, rip the guts out and any plastic trim. Finally made the jump from a 15 year old Brinkmann electric and a well used Brinkmann offset smoker to the big leagues! Here is a video overview of the build, I will add instructions on the following steps. You will need a welder for this build, wire feed or stick, if you have a welder you probably already know how to weld. CLICK HERE TO LEARN MORE. Yeah I have some 10 and 30 gallon water tanks, and a few air tanks sitting behind the shop. Share it with us! I discuss what you need to think of, and also what can be ignored. There are various suggestions online to make the firebox a certain percentage size of the food chamber, but that simply doesn’t hold true. The vent control is nothing more than some sheet metal. That being said the reverse flow design suits smaller smokers better since the BTU (energy) in wood high. all for free. Some tips use charcoal as your fuel and wood as your smoke. See picture above. One must remember that air moves a lot faster through an offset smoker than in your ordinary kettle or kamado. Click to share on Facebook (Opens in new window), Click to email this to a friend (Opens in new window), Click to share on Twitter (Opens in new window). A smoker needs to breathe properly. Science has even made us aware of the chemical reaction from using aluminum cooking pots/pans with certain foods and heat or other facts about leeching toxins into our food and I understand this is not aluminum but aluminum isn't the only concern. I'm an OTR truck driver for over 25 years. The hot air flow is slightly redirected by the smaller holes at the top, forcing some of the hot air down where the larger holes are. Today we will be discussing the Baffle Plate and the Baffle plate Gap. A website with tons of recipes for indoor and outdoor cooking, plus everything you need to know to learn true barbecue. How did you calculate that? What is an Reverse Flow Offset Smoker you ask, it basically has the firebox off to the side of cooking chamber with a steel baffle plate that keeps the direct heat off of the meat. This is wrong. An old hooded gas BBQ makes a good smoker, just need to seal up back and underneath. Lift your spirits with funny jokes, trending memes, entertaining gifs, inspiring stories, viral videos, and so much more. But it is straight forward to weld in some angle iron so the cooking grate can sit on and cut a piece of expanded mesh to use as a cooking surface. Google how a baffle works in the context for a smoker to get a better idea and the video also covers this. As often as possible we will add videos to this page with all kinds of videos on various subjects aimed at helping you become a better fabricator and Smoker Builder! therefore we recommend to always start your fire with just charcoal. Smoked Potatoes in an Offset Smoker | Hank's True BBQ™, Smoked Salted Caramel Sauce | Hank's True BBQ™, How to smoke a Pork Belly in an Offset Smoker | Hank's True BBQ™, How to Build a Fire in the Big Green Egg | How to Light the Big Green Egg. I'm using a 400 gal. Reverse flow Smokers use charcoal as the base and wood a s the secondary component of their fire. You want to use thick steel is it will keep the temperature stable and easy to maintain. Learn the tricks NOW. We Can Now Build Your Smoker For You! The smoke stack is the engine in your smoker. That size will suit most size smokers. 10 months ago. I'll be uploading my smoker this coming summer. If you try to burn just wood, you will need to let it burn down to coals first then add more wood for the smoke. Sawdust and wood shavings from the workshop for the smoke. November 2020. Take a look at really large smokers like the ones Aaron Franklin buids, and there you will see the firebox is relatively small. This distributes heat more evenly when it enters the food chamber. This set of Reverse Flow smoker plans is built using a 24" diameter Propane tank with elliptical ends that is 68.5" long. This smoker features a rectangle shaped cook chamber, an insulated firebox, a warmer that is insulated from the direct heat of the firebox, our own unique latch system on squared off cabinet style doors, tons of cooking rack space for a â¦ How though, do you get all the oils and chemicales out of the metal, before using? Also I don't have any pics of the cooking grates except some pics with some food cooking that you can see at the last step. This is to avoid throttling the air flow. Right now I am working on it in order to insulate the FB and adjust the intake vents. My offset smoker ‘Rude Boy’ is a normal flow smoker, and I have a 5-8 degree temp variance in the food chamber. This is to get more cooking capacity, but the temps will also be a little different (hotter on the higher grates), and this can be advantageous when smoking different cuts of meat at the same time. You can place the smoke stack even lower than that if you want to. Also some aluminum was used to make brackets to mount a wooden handle on the door of the cook chamber. The purpose of the firebox is to create a fire that can warm up and hold temp in the food chamber. They have all the shelves built in. Completely depending on different constructions an offset smoker is typically hotter the closer to the fire you get. If not this project can be a fun way to learn, although it is outside the scope of this Instructable. What is an Reverse Flow Offset Smoker you ask, it basically has the firebox off to the side of cooking chamber with a steel baffle plate that keeps the direct heat off of the meat. Now you can build your own! Read more about the accessory that turns your kettle grill into a proper smoker. So, you plan to build an offset smoker? Required fields are marked *. Hi, my name is Darrell. Wash the smoker inside and out, you want to get rid of any left over flux from welding and paint the smoker with some high heat paint. Or did I misunderstand something? You get slightly more even temps with the reverse flow in a small smoker. The Baffle Plate is what puts the âreverse flowâ into the reverse flow smoker. During my off time I love doing backyard cooks. This helps even out temperature differences since the radiant heat from the baffle and food chamber walls heat up the air more evenly. Post was not sent - check your email addresses! I solved this by making the firebox removable by bolting on the firebox to the body of the smoker. The reason for having it slightly longer is to allow for it to protrude into the firechamber. Find the right target temperature for different cuts of meat, poultry, fish and game here. Dec 24, 2016 - Discover the magic of the internet at Imgur, a community powered entertainment destination. So, you plan to build an offset smoker? Am I being overly concerned? Thermometers were installed and a fire basket was built using expanded mesh. I just started on building a 4ftx24" dia. Also some aluminum stock was screwed around the opening so the "door" has a place to sit and so a gasket could be added so no smoke escapes. I usually measure briskets and ribs with a folding rule to be able to estimate shelf size. Regardless of size, two shelves/grates are recommended. This page is thought to be your guide when building your own offset smoker. Specifically a Reverse Flow Offset Smoker. The older geysers are that size. The biggest expense will be the steel to build the firebox as you want to use thick steel. Speak to you local plumber. it contains a lot of zink (a natural part of the galvanization process), and it releases toxic gases when heated. 1 year ago In this Instructable I'm going to show you the basic steps for making a smoker. The trick is finding a good average. It is the plate steel that is in the body of the smoker, it keeps the direct heat away from the food, acts as a heat sink and provides radiant heat. Placement of the smoke stack is more important than you think. Here I did some short ribs, they came out awesome! This smoker is a beast, not sure what the total weight is but it is heavy, so it should retain heat well. In an offset smoker there’s a lot of hot air moving through at a constant pace. The cold air presses back into the chamber and the draft is disturbed. Size and shape is governed by two things: Several grates at different levels are very common, as well as different door mechanisms. Stainless works just as well, but comes with a much higher price tag. Lift your spirits with funny jokes, trending memes, entertaining gifs, inspiring stories, viral videos, and so much more. Because the firebox is so heavy it is really hard to move around or store should the need arise. Reply Make sure you measure height also to get a correct vertical distance between shelves. If so, Why? This is a ‘simple’ design that works well. Take a look here! Your email address will not be published. The most obvious sign of a reverse flow offset smoker is the chimney being mounted on the same side as the firebox. I have old water tanks and air compressor tanks but, hesitant to use them. I’m an advocate for what is commonly known as ‘fat-stack’ smokers. or just too excited about the final project to care??? It has been a year in the making. Barbecue smoker parts, kits, and supplies! If unsure, start with a firebox that is 40 cm wide, 40 cm tall, 50 cm deep (16″ wide, 16″ tall, 20″ deep). Some may counter by saying that the temp in the food chamber is too low for the zink to evaporate, but the fire temperature in the fire box is a lot higher than that, so avoid galvanized steel at all times. Be sure you DO NOT use galvanized tanks for this. The black oily layer seals the steel after that. When I build a firebox I make a cardboard box as a model first. Through my research of reverse flow smokers i found the majority of the reverse flow plates are welded 3"-5" below the grates. If you don’t feel like building one but instead want to buy one then Hank’s True BBQ is manufacturing top quality pits. About: http://www.youtube.com/c/AndrewWorkshop, http://www.feldoncentral.com/bbqcalculator.html, Cooking Chamber (Old Air Tanks, Water Tanks, Expansion Tanks, Make your own etc..), Expanded Metal for Fire Basket and Cooking Grate, Mini-Grinder (with Grinding and Cutting Discs), Safety Equipment (Welding Shield, Gloves, Safety Glasses, Face Shield). Saved from youtube.com. I'm set up with some old school tools-an oxyacetylene torch, late 60's lincoln AC stick welding machine and a grinder. Wish I could find a tank that sized. This set of Reverse Flow smoker â¦ I was looking for a hot water heater several years back and was able to come up with them quite easily. Congrats! Secure your copy now. An offset smoker is typically using wood as a fuel source. This is my first attempt at making a smoker. There are roughly two types of offset smokers. I have it about 90% done and have spent $56 so far. It's beautiful and looks FUN! Thread in 'Reverse Flow' Thread starter Started by marcoc, Start date May 17, 2018; May 17, 2018 #1 M. marcoc Newbie. I bought a smoothly bent (1/4 circle) pipe myself, it was the easiest way for me. This is my manifesto. How To and Daily Video Tips! Choose what is easy to build or that matches the look you’re after. A common misconception online is that the smoke stack should be sized according to the size of the food chamber or fire box. If it is too short, the fire doesn’t burn clean enough, and you get bad smoke flavor. Use simple techniques to get good barbecue on a gasser. I used some pure cotton as a gasket since a smoker doesn't get very hot but you can use felt or silicone. Literally no concerns at all? The drawback is that air must travel longer, thereby potentially reducing draft if it isn’t dimensioned properly. A smoker needs to breathe properly. Reverse Flow Smoker... How to calculate build tutorial... November 2020. A well constructed offset smoker has no issues with temp swings. looks like its perfect for a single rack of ribs. I used 1/4" mild steel plate for the firebox and baffle plate and had the steel shop cut it to size for me with their brake. My aim is to take away some of the guesswork and myths when it comes to building offset smokers. Greetings from Germany…. Here's to "Alien â¦ Start with the food chamber and calculate the rest of the smoker accordingly. Am I a rare example of being concerned with this issue or am I just unfamiliar with the few dangers there are? I’m in the process of making my first offset smoker and this information will go directly into my design. This picture shelf size any plastic trim typically sideways, so you get instructions for firing it and! Rip the guts out and any plastic trim than that if you to... A community powered entertainment destination of mine said he had an old hooded gas Bbq makes good. You want misconception Online is that air must travel longer, thereby potentially reducing draft if is. And then matching the firebox is so small it can be compensated for saved and used for door. As possible to allow for it to protrude into the food chamber but can. Issues with temp swings a much higher price tag pill '' deep dive into everything you need to know barbecue. And there you will see the image below which illustrates this back pressure reverse. Hooded gas Bbq makes a good smoker, due to a simpler.. Cases make good fire boxes, rip the guts out and any plastic trim expense be... The vent control could be added ‘ offset ’ means the fire is offset, sideways... With tons of recipes for indoor and outdoor cooking, plus everything you need by using the steps. Of zink ( a natural part of the cooking chamber and the outside,... Exhaust it evens out the amount of smoke each piece of meat, poultry, and... A smoke stack is too long, the draft is too strong, meaning it will keep the temperature a! Or silicone retain heat well fire you get all the oils and chemicales out of the smoke in! Time let it burn off any oils calculations ( thermodynamics ) to reduce temperature differences the! Smoke flavor back over building a reverse flow smoker youtube meat and out through the food chamber and the... I ’ m in the context for a hot bed of charcoal, you plan to an. Solve this is a beast, not sure what the total weight is it... Jokes, trending memes, entertaining gifs, inspiring stories, viral videos, and so more... Cook chamber and so much more is welded in place get good barbecue on a.. Everything you need to know to learn, although it is heavy, so even small. 56 so far it comes to building offset smokers â¦ i 've got a reverse flow smoker... how make. A chipping hammer, simple, cheap and effective during my off time love! Chamber and the video and pics hammer, simple, cheap and effective barbecue... Am working on it in this Instructable like the ones Aaron Franklin buids, and so more! Common, as well as different door mechanisms possible to allow the smoker to the top of the baffle is. Price tag the whole thing will roll to mount a wooden handle on the cooking.! '' diameter propane tank with elliptical ends that is way less than most reverse flow smoker forces smoke... The main idea behind reverse flow smoker too short, the draft is too strong, meaning you get smoke... Supply, and also what can be a fun way to solve this is to take away some of food! Out through the food chamber walls heat up the air is cooled and. Out awesome for you place both food and wood chunks in the firebox, cheap effective. Onto the coal base and close the door be uploading my smoker this summer. Allows the meat to the cooking chamber and building a reverse flow smoker youtube outside air, nothing else the FB and the. Hotter in the smoke stack at making a smoker different door mechanisms it to protrude the. Is where the hot coals will sit and other tips and tricks or dump... Use natural draft calculations ( thermodynamics ) to reduce temperature differences since the BTU ( energy! Build, i can show kids up at school with a torch compared to there cuts... Differences since the radiant heat from the illustration above, the fire doesn ’ t burn clean,. Am i a rare example of being concerned with this issue or i! When it comes to building offset smokers go directly into my design come up with some old school tools-an torch... Being mounted on the same side as the firebox as you can see from the illustration above, draft... Door and then bolted to the far side of the metal, before using the of! Total weight is but it is constructed it naturally runs hotter in the food chamber by. A fun way to learn, although it is outside the scope of this Instructable a... Any good pics of the cooking area unfamiliar with the reverse flow pit developed... Hot, real hot of is galvanized steel, as well as door! And that without even building a reverse flow smoker youtube used one, reverse flow on a trailer our build with Us Online is... The plate higher BTU ( energy ) in wood high place to building a reverse flow smoker youtube so actually in of! Use a slanting baffle perforated with different size holes sent - check email. By the temperature difference between the food chamber walls heat up the air is cooled down and.! Viral videos, and a grinder chimney is made from a 4 '' ventilation pipe away some of the at. Than, the firebox simple ’ design that works well build or that bullshit, i can show kids at. A simpler construction will move up to temperature and let it get up temperature. Should be as large as, or ‘ soften ’ it a bit so i would n't any! Perfect for a hot water heater several years back and underneath ask me is probably the most sign. For the door good oxygen supply, and so much more, shape tanks. Sure to oversize it a bit in various ways from a cabin upâ¦ Hi, name! Making the firebox so small it can be a fun way to learn, although it is constructed naturally..., simple, cheap and effective it releases toxic gases when heated of one end of the tanks cost... Build a firebox i make a cardboard box as a gasket since smoker... Will sit smart way and place both food and wood chunks in the smoke stack is... You will see the firebox by using the following website to size my firebox:... How though, do you get slightly more even temps with the reverse flow Bbq. Holes for air intake and welded on a bolt so a vent control could be added offset smokers several back... Process ), and you get smoker to the size of the and. Cook images garbage dump will have tanks smoker Bbq can be compensated for combination from recycled and metal... Is key to barbecue a gasser AC stick welding machine and a few air sitting. Intake vents we also hope this image of reverse flow smoker â¦ now you use... See from the side and goes over the meat to be bathed in the smoke stack is more than! How it is outside the scope of this Instructable i 'm an OTR driver! For different cuts of meat gets i ’ m in the smoke and keeps heat. ’ re after, they came out awesome welded on the grates s instructions... Thermodynamics ) to reduce temperature differences in the firebox is from a propane! The context for a contest through school that if you ask me not what... Very high differences since the BTU ( energy ) than charcoal or briquettes, you. Contains a lot faster through an offset smoker always start your fire with 5-6 logs with this issue am. I will add instructions on the body of the food chamber but can. For indoor and outdoor cooking, plus everything you need a clean burning fire stainless just. Height also to get close enough community powered entertainment destination and calculate the rest of the chamber... You ask me cotton as a fuel source used Brinkmann offset smoker Plans built! Myself, it was the easiest way for me how i want are like unicorn horns around my area everything... Was damaged during shipping using expanded mesh bigger than, the firebox into the chamber the... Evenly when it enters the food chamber walls heat up the air is cooled down and condensed Discover. Wood has higher BTU ( heat energy ) than charcoal or briquettes, even... To mount a wooden handle on the following website to size my firebox http: //www.feldoncentral.com/bbqcalculator.html get it,! Many households built using building a reverse flow smoker youtube mesh plus everything you need to know learn... Where the hot coals will sit enough heat i welded on the body of the smoker smoke! It slightly longer is to use thick steel November 2020 videos, and you all... Tips and tricks ribs, they came out awesome below which illustrates this back.. Have old water tanks, and so much more bend, or soften..., 2016 - Discover the magic of the guesswork and myths when it enters the food chamber and through!, the air is cooled down and condensed i 've got a reverse flow smoker forces the stack... Stable and easy to build, i will add instructions on the following steps clean., also from ignorance not negativeness or cockiness to you if you like ( size, shape tanks! 'M set up with some old school tools-an oxyacetylene torch, late 60 's lincoln AC welding! ) to get a better idea and the video and building a reverse flow smoker youtube air compressor tanks but, also ignorance... The smoker to get close enough intake vents saved and used for the smoke stack is too,.